Efficiency Formulas for Rotary Positive Displacement Pumps  Pipe Velocity 
- It is best to allow 10 pipe diameter upstream and 5 pipe diameter downstream leading to the pump suction.
- Try to keep pipe velocities around 10 ft/sec for good practical results.
- Doubling the pipe diameter increases the capacity of the pipe four times.
Rules of Thumb for Motors At 3600 rpm: motor develops 1.5 ft/lb per hp At 1800 rpm: motor develops 3.0 ft/lb per hp At 1200 rpm: motor develops 4.5 ft/lb per hp At 575 volts, a 3-phase motor draws 1.00 amps per hp At 460 volts, a 3-phase motor draws 1.25 amps per hp At 230 volts, a 3-phase motor draws 2.50 amps per hp  Approximate rpm at Full Load for Medium Sized Motors
2 |
3500 |
3600 |
2850 |
3000 |
4 |
1750 |
1800 |
1450 |
1500 |
6 |
1150 |
1200 |
950 |
1000 |
8 |
850 |
900 |
700 |
750 |
Loss of Air Pressure Due to Friction (Per 100 Feet of Pipe, 100 psi Initial Pressure)
Free-air capacity in cfm (at 14.7 psi) |
Equivalent capacity in cfm (at 100 + 14.7 psi) |
1/2" |
3/4" |
1" |
1-1/4" |
1-1/2" |
2" |
10 |
1.28 |
1.38 |
0.09 |
0.03 |
0.007 |
|
|
20 |
2.56 |
1.42 |
0.34 |
0.10 |
0.026 |
0.012 |
|
30 |
3.84 |
3.13 |
0.74 |
0.23 |
0.056 |
0.026 |
|
40 |
5.13 |
5.55 |
1.28 |
0.38 |
0.096 |
0.044 |
0.013 |
50 |
6.41 |
8.65 |
2.00 |
0.60 |
0.146 |
0.067 |
0.020 |
60 |
|
|
2.84 |
0.84 |
0.210 |
0.095 |
0.027 |
70 |
|
|
3.85 |
1.12 |
0.280 |
0.130 |
0.036 |
80 |
|
|
5.01 |
1.44 |
0.360 |
0.160 |
0.046 |
90 |
|
|
6.40 |
1.85 |
0.450 |
0.200 |
0.058 |
100 |
|
|
7.80 |
2.21 |
0.550 |
0.250 |
0.069 |
125 |
|
|
12.40 |
3.41 |
0.850 |
0.380 |
0.107 |
150 |
|
|
18.10 |
4.91 |
1.200 |
0.540 |
0.150 |
175 |
|
|
|
6.80 |
1.640 |
0.730 |
0.200 |
200 |
|
|
|
8.79 |
2.120 |
0.950 |
0.260 |
250 |
|
|
|
|
3.300 |
1.480 |
0.400 |
300 |
|
|
|
|
4.710 |
2.100 |
0.570 |
350 |
|
|
|
|
6.450 |
2.860 |
0.770 |
400 |
|
|
|
|
8.300 |
3.700 |
0.990 |
450 |
|
|
|
|
|
4.650 |
1.270 |
500 |
|
|
|
|
|
5.790 |
1.560 |
600 |
|
|
|
|
|
8.45 |
2.230 |
700 |
|
|
|
|
|
|
3.000 |
800 |
|
|
|
|
|
|
4.000 |
900 |
|
|
|
|
|
|
5.050 |
1000 |
|
|
|
|
|
|
6.200 |
Loss of Air Pressure Due to Pipe Bends (Per 100 Feet of Straight Pipe)
Angle of pipe bend |
Loss of pressure in psi per pipe ID |
1/2" |
3/4" |
1" |
1-1/4" |
1-1/2" |
2" |
45° |
0.73 |
0.92 |
1.18 |
1.55 |
1.85 |
2.35 |
90° |
1.60 |
2.00 |
2.50 |
3.40 |
4.00 |
5.10 |
Flow of Air through Orifice (with Discharge of Orifice at 14.7 psia and 70°F)
Supply pressure (psig) |
Flow of air in cfm per orifice size |
1/32" |
1/16" |
3/32" |
1/8" |
5/32" |
3/16" |
7/32" |
1/4" |
9/32" |
5/16" |
65 |
1.15 |
4.49 |
10.10 |
17.90 |
27.90 |
40.30 |
55.20 |
71.80 |
89.90 |
111.70 |
70 |
1.21 |
4.77 |
10.80 |
19.10 |
29.70 |
42.80 |
58.80 |
76.40 |
95.70 |
118.80 |
75 |
1.30 |
5.06 |
11.40 |
20.20 |
31.50 |
45.40 |
62.30 |
81.00 |
105.50 |
126.00 |
80 |
1.37 |
5.35 |
12.10 |
21.10 |
33.30 |
48.00 |
65.80 |
85.60 |
107.40 |
133.10 |
85 |
1.44 |
5.64 |
12.70 |
22.50 |
35.10 |
50.60 |
69.40 |
90.30 |
113.20 |
140.30 |
90 |
1.52 |
5.92 |
13.40 |
23.70 |
36.90 |
53.20 |
72.90 |
94.80 |
119.00 |
147.50 |
95 |
1.59 |
6.21 |
14.00 |
24.80 |
38.70 |
55.70 |
76.50 |
99.40 |
124.90 |
154.60 |
100 |
1.66 |
6.50 |
14.70 |
26.00 |
40.50 |
58.30 |
80.00 |
104.60 |
130.70 |
161.80 |
125 |
2.03 |
7.94 |
17.90 |
31.70 |
49.50 |
71.40 |
97.78 |
127.10 |
159.80 |
197.50 |
150 |
2.40 |
9.28 |
21.20 |
37.50 |
58.40 |
84.40 |
115.40 |
150.40 |
189.00 |
233.30 |
|